Product Introduction
Our precision copper KH cam is a powerful engineering solution for challenging complex structure, lightweight, performance and reliability. It combines copper alloys' inherent advantages and complex functional structures of KH cam through the investment casting technology and merely machining process. The low merely machining allowance finalizes the low overall cost,but without negative assembly effects for high precision and installation surfaces such as shaft holes and key ways.
Product Description
Utilizing investment casting and Precision Machining process, we achieve copper KH cam intricate geometries and smooth surfaces critical for minimizing friction and energy loss. Our investment casting KH cam crafted from copper material,offers exceptional electricity,superior thermal conductivity and wear resistance, ideal for high-speed applications. Designed for high-performance engines, robotics, and renewable energy systems.
Product Parameters
|
Parameter |
Details |
|
Material |
Copper |
|
Dimension Range |
Diameter: 1mm – 1200mm(customizable) |
|
Weight Scope |
0.009g -120kg |
|
Minimum Wall Thickness |
≥1mm |
|
Surface Finish |
Sandblasting,electro-polishing or nickle plating (optional) |
Product Features & Applications
Key Features
- Precision Casting: ±0.10mm tolerance for cam lobe profiles via investment casting process.
- Lightweight Design: 30% weight reduction vs. steel cams with equivalent strength.
Applications
- High-efficiency electric vehicle valve trains
- Robotic actuator timing systems
- Tidal turbine pitch control mechanisms
- HVAC compressor cams
- Precision watchmaking escapements
Manufacturing Process
|
Main Production Process |
Process |
Photos show |
Remarks |
|
Moulding |
|
Design for metal hot running system and open aluminum alloy mould |
|
|
Wax Pattern Making |
|
Medium-temperature wax |
|
|
Wax Patterns |
|
Requirements for Placing Wax Patterns |
|
|
Wax Pattern Assembly |
|
The wax Patterns was slightly inclined at an angle of 15° and then welded onto the wax mold head,formed wax patterns tree. |
|
|
Shell Making |
|
Coated at least 5-6 layers' silica sol with Zirconium power and Coal gangue. |
|
|
Roughcast after Metal pouring |
|
Visual inspection and measuring test after cutting and blasting |
|
|
Machining,Milling, laser Marking |
|
Finished parts pass through CMM measuring,profile test, X-ray if it needed |
Delivery, Shipping & Service
Global Logistics:CIF CNF, DDP,DDU with packaging humidity-controlled transport for sea shipment air shipment and international express.
Lead Time: 25–35days (standard), expedited prototypes in 10 days.
FAQ
Q: Can copper cams handle high-pressure lubrication systems ?
A:Yes-precision-cast oil galleries ensure optimal flow up to 100 bar
Q: What is the MOQ for customized copper KH cams ?
A: MOQ starts at 50 units; samples undergo for trial test.
Copper KH Cams' Customization for Wholesalers
|
Designing |
Shape,length and structure are available |
|
Drawing |
Support by our factory if you have sketch or idea |
|
Engineering |
Provided |
|
Material |
Chemical component is available to be customized |
|
Machining |
Drilling,milling, CNC machining, laser cutting , honing etc |
|
Logo engraving |
Laser marking at clients' optional |
|
Samples development |
Samples development for trial testing provided |
|
Order advantage |
Low volume for various items' Production support |
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