Carbon Steel Investment Casting
Your Professional Carbon Steel Investment Casting Manufacturer!
Yangxin Orient Grand Precision Metal Co., Ltd. is a well-known professional supplier of precision metal castings and a professional manufacturer of investment casting in the industry. It has the ability to produce aluminum alloy castings, copper alloy castings, 3D printing wax mold castings, and auxiliary production castings such as water-soluble cores and ceramic cores. The company was established in 2002 and covers an area of 100 mu (66,700 square meters). It is a comprehensive high-tech enterprise and a technology-based small and medium-sized enterprise specializing in the R&D, production and sales of precision metal products such as precision casting production, deep processing, final surface treatment of castings, and product assembly.
Why Choose Us
Improve Equipment
We have perfect quality monitoring ability and complete testing equipment, such as spectral analysis, mechanical property testing, hardness testing, metallographic microscopic analysis, three coordinate measurement, X-ray testing, nondestructive testing and salt spray test, which provides an all-round guarantee for ensuring product quality.
Technical Service
Our company has a product laboratory, a product performance laboratory, and a product measurement laboratory. It has the technical support capabilities of mold design, product development, tooling design, product assembly, product testing experiments, etc. according to the product drawings provided by customers; it can also conduct surveying and mapping according to the samples provided by customers, and issue new product drawings, product assembly drawings and other engineering and technical services according to the customer's design concept.
Professional Team
We have a product R&D center and a patent technology R&D center, with a professional product R&D team.A monthly production capacity of 1 million pieces, and an annual production capacity of more than 1,000 tons of precision castings.
Wide Range of Applications
Our products are widely used in signal transmission, safety protection, fluid chemical industry, petrochemical industry, construction, medical equipment, shipbuilding, mining equipment, food machinery, packaging machinery, national defense equipment, transportation, mechanical engineering, aerospace and other industries. More than 90% of our products are exported, mainly to more than 20 countries and regions such as the United States, Britain, France, the Netherlands, Italy, Spain, Australia, Japan, and Taiwan.
Multiple Patents
We currently have 26 invention patents, 28 utility model patents, 2 domestic trademarks, 1 Madrid trademark, and have successfully passed the intellectual property rights standardization.
Advantages of Carbon Steel Investment Casting
Design flexibility: Carbon steel investment casting offers design flexibility, which means that complex and intricate shapes can be easily cast. This makes it possible to create parts with complex geometries and shapes that would be difficult or impossible to achieve using other casting methods.
Superior surface finish: Carbon steel investment castings provide a superior surface finish compared to other casting methods. The casting process allows for precise and accurate details to be captured, resulting in a smooth and polished surface finish that requires minimal additional machining.
Tight tolerances: Carbon steel investment castings can achieve tighter tolerances than other casting methods. This means that the parts produced are more accurate and consistent, with fewer defects and better performance.
High strength: Carbon steel is known for its high strength and durability, making it an excellent material for investment casting. The resulting parts are strong and able to withstand high stress and wear.
Cost-effective: Carbon steel investment casting is a cost-effective way to produce parts in small to medium-sized runs. The process is efficient, and the molds can be used for multiple parts, reducing the overall cost of production.
Specification
|
Item |
Value |
|
Material |
Carbon Steel /customzied |
|
Process |
Casting +Machining(if Need)+surface Treatment |
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Machining Tolerance |
From 0.005mm-0.01mm |
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Machined Surface Quality |
Ra 0.8-Ra3.2, according to customer requirement |
|
Heat treatment |
Normalization , annealing, quenching and tempering, Case Hardening, Nitriding, Carbon Nitriding, Induction Quenching. |
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Size |
Customer's drawings or available design |
|
Service |
Customized OEM |
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Surface treatment |
Customers' Demand |
Application of Carbon Steel Investment Casting
Automotive: Carbon steel investment castings are widely used in the automotive industry for components such as engine parts, transmission systems, and chassis components. Their strength and durability make them ideal for withstanding the demands of automotive applications.
Aerospace: In the aerospace industry, carbon steel investment castings are utilized in aircraft engine components, landing gear systems, and structural parts. The high performance and reliability of carbon steel investment castings contribute to the safety and efficiency of aircraft.
Construction: Carbon steel investment castings find applications in the construction industry for structural elements, fittings, and hardware. Their strength and versatility make them crucial for ensuring the integrity and stability of various structures.
Energy: Carbon steel investment castings play a vital role in the energy sector, supporting the production and distribution of energy resources. They are used in power generation equipment, oil and gas processing facilities, and renewable energy systems.
Industrial machinery: Carbon steel investment castings are widely used in industrial machinery such as pumps, valves, compressors, and turbines. These components require high strength, durability, and wear resistance, making carbon steel an ideal material for their construction.
Oil and gas industry: Carbon steel investment castings are commonly used in the oil and gas industry for manufacturing components such as pump casings, valve bodies, and piping systems. Carbon steel is an ideal material for these applications due to its high resistance to corrosion and erosion.
Agricultural equipment: Carbon steel investment castings are used in the manufacturing of agricultural equipment such as plows, cultivators, and harrows. These components require high strength and durability to withstand the stresses of working in tough conditions, making carbon steel an ideal material.
Techniques In Carbon Steel Investment Casting Process
Two main processes exist when it comes to carbon steel casting. These processes are as follows:
Silica Sol Investment Casting Carbon Steel
This is a lost wax casting method. A mold is first made according to the shape of the silica-sol casting and the wax mold is placed in a solution made of silica-sol and quartz sand. The wax mold will be covered with a layer of material and then solidified. After repeated soaking and curing, the mold shell is basically formed. Finally, it will be dewaxed and cast.
Water Glass Investment Casting Carbon Steel
Water-glass is added to the molding material (usually called silica sand) in a certain proportion and made into “water-glass sand” by mixing, rolling, and blending, and then blown into the mold and sandbox containing carbon dioxide gas, carbon dioxide, and water. The silica gel is formed through a chemical reaction that hardens the water-glass sand and is completed by the process of lifting the mold, closing the box, and pouring.
Carbon Steel Investment Casting Surface Treatment and Protective Coatings
Galvanization (Hot-Dip Zinc Coating)
Offers cathodic protection and is widely used in structural and outdoor applications. Zinc corrodes preferentially, shielding the steel substrate.
01
Phosphate Coatings
Applied as a pretreatment for painting or for wear-resistant applications. Enhances paint adhesion and provides mild corrosion protection.
02
Powder Coating or Painting
Epoxy or polyurethane coatings are frequently used for industrial equipment and consumer goods to improve aesthetics and barrier protection.
03
Electroplating (e.g., Zinc, Nickel)
Suitable for small and precision components. Provides smooth, uniform corrosion-resistant surfaces.
04
Polymer Linings or Rubber Coating
Employed in highly corrosive environments such as chemical processing or water treatment applications.
05
Packaging and Shipping
Our Certificates
FAQ
We're professional carbon steel investment casting manufacturers and suppliers in China. Our factory offer high quality products made in China with competitive price. Welcome to contact us for customized service.
