Product Introduction
Our Carbon Steel Crusher Hammer Head has a hardness of up to HRC58-62, which is suitable for crushing high hardness materials such as quartz stone and basalt. Moreover, the hammer head can withstand repeated impact loads without breaking. For example, hammer heads improve wear resistance through work hardening properties and are suitable for high-impact conditions (e.g., metallurgy, mining). The shape of the hammer head balances hardness and toughness. The bimetal composite hammer head is designed with "high chrome cast iron at the head and low alloy steel at the handle", which is both wear-resistant and fracture-resistant, and is suitable for hard material crushing. And adapt to the characteristics of the material, choose the material according to the hardness of the material: medium and low hardness materials (such as limestone): forged hammer heads (such as 65Mn steel) are economical and durable. Our carbon steel breaker heads offer long service life and economic benefits, and high-quality hammer heads reduce the frequency of replacement. Our hammer head life is 3-4 times higher than that of traditional high manganese steel hammer heads, reducing the overall cost.
Advantages
1. Bimetal composite process
Liquid-liquid melting technology: the head is made of high-chromium alloy (Cr26, etc.), the shank is low-alloy steel, and the bonding strength of the composite surface reaches 99% to avoid breakage and falling blocks.
Element optimization: Elements such as vanadium, titanium, and rare earths are added to refine the grain and improve wear resistance.
2. Advanced heat treatment technology
By quenching at 1100°C and tempering at 600°C, the hardness of the hammer head reaches HRC62-65, while maintaining toughness and extending the service life.
3. Diversified material selection
Provide high manganese steel (Mn13Cr2MoNi), high chromium cast iron (Cr20/Cr26), alloy steel and other materials to cover the requirements of materials of different hardness.
4. Customized services
It supports customization of drawings, samples or on-site surveying and mapping to meet individual needs (such as special sizes or working conditions adaptation).
5. Comprehensive performance verification
When crushing hard materials such as high-silica limestone and coal gangue, the wear rate of bimetallic hammer head is reduced by more than 50% compared with ordinary hammer heads, and the uniformity of particles is improved.



Technical Specifications
|
Parameter |
Details |
|
Material |
1025,1035,1045,WCB, 1.0619,42CrMo, 4140, 4340, 8620, S45C,C35, C45,Q235 |
|
Size Range |
Max.1200*800*400mm |
|
Surface Finish |
Ra 1.6-3.2μm |
|
Standards |
ISO 9001, ASTM A351, ASME B16.34, API 610 |
|
Heat Treatment |
Solid Solusion Treatment/Quenching and Tempering/Carburization |
Applications
1.Building materials industry: crushing of medium-hardness materials such as limestone and cement clinker.
2.Mining and metallurgy: fine crushing of high-hardness materials such as iron ore and quartz.
3.Environmental protection and energy saving: PCH series ring hammer crusher with red apple hammer head, less dust and low energy consumption, suitable for green production needs.
Why Choose Our Crusher Hammer Heads?
Advanced Investment Casting Process:
Complex Geometries: Achieve precise blade angles and wear-resistant edges.
Vacuum-Assisted Pouring: Minimizes porosity for structural integrity.
CNC Machining: Precision-drilled mounting holes and balanced designs.
Customization Options:
Tailored weight, shape, and alloy compositions (e.g., added chromium for abrasion resistance).
Compliance with OEM specifications or industry standards (DIN, SAE).
Rigorous Quality Assurance:
100% X-ray inspection, hardness testing, and impact resistance checks.
Material certifications (MTRs) and traceability for critical applications.
Certifications:
ISO 9001:2015(by DNV) for quality management.
ISO14001:2015 for environmental management.
ISO45001:2018 for occupational health and safety.
ISO50001:2018 for energy management.
FAQ
Q: 1.Are you a manufacture or trading company?
A: We are manufacture, and we have more than 200 staffs in our factory, and our factory is over 30000 square meter.
Q: 2.Do you provide samples? Is it free?
A:Yes, we could offer the samples, but it not for free, the samples cost and freight will be for client's side.
Q: 3..How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. Normal producing time 4-6 weeks if the goods are not in stock and need to open new mould. The delivery time is according to quantity.
Q: 4.What is your terms of payment?
A: If the amount is not over Usd1000, payment 100% in advance, If amount is over Usd1000, will be negotiated the advanced payment.
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