Product Overview
Our Carbon Steel Conveyor Sprockets are precision-made using investment casting technology, which can produce complex structures and high-precision products. At the same time, we have CNC machining centers to meet your high-precision machining needs. A variety of carbon steel materials are available for you to choose from, which can achieve small batches and multiple varieties of customization. As a leading investment casting factory, we provide high-quality technical support and service capabilities.
Advantages
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Advantages |
Customer benefits |
Technical support |
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Ultra-long wear life |
Reduced downtime and replacement, 40% cost reduction |
High carbon steel material Case hardening |
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Precise tooth meshing |
Eliminate skipping teeth and reduce chain wear |
Silica sol casting ± 0.1mm tolerance |
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Complex structure integrated molding |
No welding weak area, stronger impact resistance |
The investment process achieves the net shape of the inner hole/keyway |
Technical Specifications
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Parameter |
Details |
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Material |
1025,1035,1045,WCB, 1.0619,42CrMo, 4140, 4340, 8620, S45C,C35, C45,Q235 |
|
Size Range |
Max.1200*800*400mm |
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Surface Finish |
Ra 1.6-3.2μm |
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Standards |
ISO 9001, ASTM A351, ASME B16.34, API 610 |
|
Heat Treatment |
Solid Solusion Treatment/Quenching and Tempering/Carburization |
Our Applications solution
- Mine conveyors: double-layer carburized sprockets resist sandstone wear and have a lifespan of up to 18 months
- Food factory: mirror-grade polished sprockets, FDA compliant, eliminate bacterial residue
- Automated warehousing: lightweight design, precise tooth shape, reduce motor load by 10%
Why Choose Our Conveyor Sprockets?
- Material advantages: ASTM A148 high-strength carbon steel is used, which is quenched and tempered to achieve HRC 28-32 hardness, and the surface can be carburized and quenched to HRC 55, and the wear resistance surpasses that of ordinary forging sprockets
- Process Precision: Silica sol investment casting achieves a surface finish of Ra 3.2μm and a tooth profile error of ≤ 0.15mm, ensuring smooth meshing with the chain and reducing noise
- Structural reliability: integrated casting of molded hubs, spokes, and gear rings, eliminating the risk of welding stress cracking and increasing fatigue strength by 50%
Production Capabilities
Lead Time: 15-45 days (standard), expedited production for urgent orders.
Certifications: ISO 9001:2015(by DNV) for quality management.
ISO14001:2015 for environmental management.
ISO45001:2018 for occupational health and safety.
ISO50001:2018 for energy management.
FAQ
Q: 1.What products do you produce?
A: We are specialized in producing precision castings with silica sol shell mould made in the field of stainless steel, carbon steel, alloy steel, tool steel, corrosion resistant steel, heat resistant steel, special high alloy steel and part of copper & alumium materials.
Q: 2.Do you provide samples? Is it free?
A: Yes, we could offer the samples, but it not for free, the samples cost and freight will be for client's side.
Q: 3.Could I use my own logo or design on goods?
A: Yes. Customized logo and design on production are available.
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