Carbon Steel Brake Caliper

Engineered for precision and durability, our carbon steel brake caliper is crafted using advanced investment casting technology to deliver exceptional strength, heat resistance, and reliability in demanding automotive, industrial, and heavy machinery applications.At the same time, we have CNC machining centers to meet your high-precision machining needs. A variety of carbon steel materials are available for you to choose from, which can achieve small batches and multiple varieties of customization.

1. Superior Material Properties and Safety:

High strength and rigidity: The specific grades of carbon steel we select, which are precision cast and heat-treated (e.g., normalized or quenched tempered), provide extreme strength and rigidity, ensuring no plastic deformation or fracture under extreme operating conditions.

Excellent Thermal Stability: Our carbon steel material offers excellent high-temperature strength and thermal stability, maintaining good mechanical properties under repeated thermal cycling, effectively resisting thermal degradation and ensuring continuous and reliable stopping power.

Good wear resistance and fatigue resistance: The carbon steel material itself has good wear resistance, combined with the dense structure brought by precision casting and proper heat treatment, which gives the caliper excellent wear and fatigue resistance, significantly extending the service life of the caliper and reducing the risk of leakage or jamming caused by wear.

2. Precision Casting Process:

Complex Structure Molding: The biggest advantage of precision casting (investment casting/silica sol process) over forging or machining welding is the ability to cast extremely complex structures in a one-time, near-net form. This eliminates potential stress concentration points and leakage risks associated with welding, improving structural integrity and reliability.

High dimensional accuracy and consistency: We use advanced tooling technology and strict process control to ensure that the cast caliper blanks have extremely high dimensional accuracy and geometric consistency (e.g., critical aperture, flatness, coaxiality). This greatly reduces the margin and time for subsequent finishing, reduces costs, and more importantly, ensures the assembly accuracy and sealing performance of the final product.

Excellent surface quality and density: The precision casting process provides a smooth surface finish. Through process optimization (e.g. vacuum casting, reasonable gating riser system design), we ensure that the casting has a dense internal structure, no shrinkage, porosity and other defects.

1. Provide small batch, multi-variety customized service

2. Casting tolerance CET4-6

3. Final surface roughness Ra1.6-3.2

4. Alloy grades can be produced in accordance with EN, DIN, BS, AISI, ASTM, JIS and other standards

5. Optional surface treatment

6. The minimum wall thickness is 1mm

Commercial vs. heavy vehicles: trucks, buses, construction vehicles (excavators, loaders)

High-performance passenger cars and racing cars: sports cars, modified cars, and track models

Rail Transit and Off-Highway Equipment: Rail Transit Vehicles (Metro, Light Rail Brake System), Agricultural Machinery (Tractors, Harvesters)

Industrial braking system: port cranes, mining equipment, wind turbine brakes

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