Product Introduction
Our heat resistant basket revolutionizes the heat treating castings for heat treatment processes with unparalleled durability and thermal efficiency. Engineered for foundries, aerospace, and automotive industries, this basket withstands temperatures up to 1,300°C while ensuring uniform heat distribution for castings like turbine blades, engine blocks, and precision gears. Utilizing investment casting and advanced alloys, it minimizes warping, extends service life, and optimizes energy consumption. As a leader in thermal solutions, we deliver baskets compliant with AMS 2750 and ISO 9001 standards, redefining reliability in heat treatment workflows.
Product Description
Crafted from HB512X, our basket excels in oxidizing and carburizing atmospheres, ideal for heat treating castings during solution annealing, quenching, and aging. The investment casting process creates intricate lattice structures that enhance airflow around components, reducing cycle times by 25%. Customizable in compartment sizes, stacking configurations, and sensor integration, it ensures consistent results for titanium aerospace parts, aluminum automotive castings, and nuclear reactor components.
Product Parameters
|
Parameter |
Details |
|
Material |
HB512X heat resistant steel |
|
Size Range |
100mm × 100mm to 1100mm × 1100mm |
|
Temperature |
-100°C to 1,200°C (continuous), 1,300°C (short-term) |
|
Load Capacity |
75 kg/m² (static), 40 kg/m² (dynamic at 1,100°C) |
|
Standard |
ISO 14001, ISO9001,DIN,EN |
|
Surface Finish |
Sandblasting |
Product Features & Applications
Key Features
Uniform Heat Distribution: Precision investment casting ensures even thermal exposure for heat treating castings, eliminating hotspots.
Rapid Cooling Compatibility: Open-grid design accelerates quenching rates by 30% vs. solid trays.
Corrosion Resistance:Withstands salt baths, molten nitrates, and acidic atmospheres.
Quick Assembly: Interlocking panels enable fast reconfiguration for mixed-batch processing.
Smart Monitoring:It is available to connect with IoT-enabled thermocouples provide real-time heat map analytics.
Applications
- Aerospace titanium alloy aging
- Automotive aluminum die-cast tempering
- Nuclear fuel rod cladding heat treatment
- Additive manufacturing part stress relief
- Glass mold annealing
Production Details
Manufacturing Process:Investment casting with 3D-printed silica molds for complex airflow channels; post-cast HIP (Hot Isostatic Pressing) ensures zero porosity.
Material Innovation: HB512X heat resistant steel,. It undergoes strict quality control checks before being used in production.
Customization: Adjustable dividers, RFID tracking tags, or vacuum-sealed variants for inert gas furnaces.
Quality Control: Visual inspection ,Ultrasonic testing, X-rays scans Tensile and hardness tests
Product Qualification
Certifications: NADCAP AC7102 for aerospace, ASME BPVC Section III for nuclear.
Production Strength:
Facility:33,350㎡automated foundry with hydrogen annealing furnaces.
20+metallurgists and thermal process engineers.
Global Clients:Major automotive manufacturers in Europe, aerospace companies in the United States, and tool - making firms in Asia.
Delivery, Shipping & Service
Global Logistics: FOB, CIF FCA CPT terms, foam-protected packaging with fiber insulated crates
Lead Time: 30–45 days (standard), expedited urgent order within 21 days.
Support: Technical assistance, sales support,maintenance advice
FAQ
Q: Can baskets handle reactive atmospheres like hydrogen or ammonia?
A: Yes- HB512X resists hydrogen embrittlement and nitriding up to 1,000°C.
Q: What is the MOQ for nuclear-grade baskets?
A:MOQ starts at 15 units; full traceability included.
Q: How to clean oxide buildup?
A: Use ultrasonic descaling with non-acidic solutions; avoid abrasive methods.
Q: Are baskets compatible with vacuum carburizing?
A: Absolutely,the basket are compatible with vacuum carburizing.
Latest News
Introducing "ThermaGrid AI"-machine learning algorithms that auto-adjust furnace schedules based on real-time basket thermal data! Partner with us for carbon-neutral heat treatment solutions, bulk discounts, and co-development of fusion reactor basket systems. Transform your heat treating castings process with our next-gen baskets-where precision meets sustainability.
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