Product Introduction
Our heat resistant jig for heat treatment is a crucial tool in various industries. It is designed to hold, position, and support components during heat treatment processes, ensuring uniform heating and cooling. This heat treatment jig not only improves the quality of the treated components but also enhances their mechanical properties.The heat resistant jig's design must be tailored to the shape, size, and weight of the components being heat - treated. It should provide stable support without causing distortion or damage to the parts. For example, custom - designed fixtures with contoured surfaces can be used to hold complex - shaped components like turbine blades.
Product Description
Our heat resistant jig crafted from SCH19 material, The SCH19 material, with its unique composition that differs by its material, forms the foundation of this high - performance jig. It features a specialized alloy matrix, where key elements work in harmony to offer exceptional heat resistance. Through a precision manufacturing process, the jig can be shaped into complex geometries, including intricate cavities and precisely - defined edges. This allows for optimal placement and support of components during heat treatment, ensuring uniform heating and cooling.
Product Parameters
|
Parameter |
Details |
|
Material |
SCH19 |
|
Size Range |
Customizable according to specific application requirements. |
|
Temperature |
Up to 1,050°C (continuous), 1,100°C (peak) |
|
Precision Machining |
Computer - numerical control (CNC) milling and turning are used. |
|
Standard |
Industry - recognized standards ISO9001 |
|
Surface Finish |
Blasted finish for better adhesion in certain applications. |
Product Features & Applications
Key Features
Superior Heat Resistance: Structural integrity even at elevated temperatures, minimizing the risk of warping or failure during extended heat treatment processes.
Corrosion Resistance: Resistant to various corrosive substances present in heat treatment environments, such as oxidizing gases and chemical vapors. This extends the lifespan of the jig, reducing maintenance and replacement costs.
Customizable Design: The jig can be customized with features like integrated mounting points, grooves for holding components in place, or holes for heat - transfer media circulation. This adaptability makes it suitable for a wide range of heat treatment tasks.
High - Precision Manufacturing: Manufactured with tight tolerances, ensuring consistent performance and accurate positioning of components during heat treatment.
Applications
- Automotive Component Heat Treatment: Used for heat - treating engine parts, such as pistons and crankshafts, to enhance their mechanical properties.
- Aerospace Component Processing: Ideal for treating high - strength alloys used in aircraft engines and structural components, where precise heat treatment is crucial for performance and safety.
- Metalworking Industry: Employed in the heat treatment of metal molds and dies, improving their hardness and wear resistance.
- Electronics Manufacturing: Useful for heat - treating components like heat sinks, ensuring proper thermal conductivity and structural stability.
Production Details
Manufacturing Process:The jig is produced using a advanced investment casting and machining techniques. Precision casting is initially used to form the basic shape of the jig with high dimensional accuracy.Subsequent Processing such as machining used to meets critical dimension and surface finish requirement.
Material Innovation:SCH19 heat resistant material, carefully selected for its exceptional heat - resistant properties and unique composition.
Customization: We offer a range of customization options, including pre - coating the jig with heat - reflective materials, embedding temperature - monitoring sensors, or adding anti - adhesion coatings to prevent components from sticking during heat treatment.
Quality Control: Visual inspection ,Non - destructive testing, Mechanical property tests
Product Qualification
Certifications:International quality and safety standards ISO14001
Production Strength:
Facility:33,350㎡ equipped equipped with advanced casting, machining, and heat - treatment equipment.
20+ Experienced metallurgists, engineers, and technicians
Global Clients: Trusted by leading companies in the automotive, aerospace, and metalworking industries worldwide.
Delivery, Shipping & Service
Global Logistics: Flexible shipping terms, including FOB (Free on Board), CIF (Cost, Insurance, and Freight), and DDP (Delivered Duty Paid), to ensure seamless delivery of our products to customers around the world.
Lead time: Standard delivery is 30 - 40 days. for urgent orders, expedite the process and deliver within 20 days,.
Support: Technical assistance, installation assistance,comprehensive after - sales service
FAQ
Q: Can the SCH19 heat resistant jig be used in a vacuum heat treatment environment?
A: Yes, the SCH19 material is suitable for vacuum heat treatment environments.
Q: What is the minimum order quantity for custom - designed jigs?
A:The minimum order quantity for custom - designed jigs is 10 units. We can work with customers to meet their specific requirements, whether it's a small - batch or large - scale order.
Q: How do I maintain the heat resistant jig to ensure its long - term performance?
A:Regular inspection for signs of wear, corrosion, or deformation is recommended. Cleaning the jig after each use with a suitable non - abrasive cleaner can help remove any contaminants. Additionally, storing the jig in a dry environment when not in use can prevent rust and other forms of damage.
Latest News
We are excited to announce the development of an upgraded version of our SCH19 heat resistant jig. The new model features an integrated cooling system that can significantly reduce the cooling time of components during heat treatment, increasing overall process efficiency by 30%. Stay tuned for more details and opportunities to collaborate on advanced heat treatment solutions.
Hot Tags: heat resisitant jig, China heat resisitant jig manufacturers, suppliers, factory
