Product Introduction
Our high alloy steel brake pad redefines braking performance with investment casting precision and metallurgical excellence. Engineered for aerospace, motorsport, and heavy-duty industrial applications, these brake pads leverage high alloy steel's superior heat resistance and wear durability to withstand extreme friction and thermal stress. Designed to eliminate fade, reduce noise, and extend service life, they set new benchmarks in safety and efficiency. As a pioneer in advanced braking solutions, we deliver investment casting brake pads compliant with ISO 26262 and SAE J661 standards, ensuring reliability where it matters most.
Product Description
Crafted from proprietary 310C40(G-X15CrNiSi25-20)high alloy steel , our high alloy brake pads undergo advanced investment casting to achieve intricate cooling fins and friction-optimized surfaces. The process ensures zero porosity and uniform grain structure, critical for consistent performance under 1,200°C+ temperatures. Customizable in slot patterns, chamfer designs, and sensor integration, they excel in Formula 1 carbon-ceramic systems, wind turbine braking assemblies, and high-speed rail deceleration.
Product Parameters
|
Parameter |
Details |
|
Material |
310C40(G-X15CrNiSi25-20)high alloy steel |
|
Size Range |
Thickness: 10mm – 50mm; Diameter: 150mm – 600mm (customizable) |
|
Temperature |
-60°C to 1,300°C (ceramic matrix composite (CMC) backed variants available) | |
|
Friction Coefficient |
0.38–0.42 (adjustable via surface nanostructuring) |
|
Standard |
ISO 26262, SAE J661, ECE R90 |
|
Surface Finish |
Laser-textured, or thermal-sprayed |
Product Features & Applications
Key Features
Zero Thermal Fade: High alloy steel dissipates heat 50% faster than traditional pads.
Noise Cancellation: Asymmetric slotting reduces harmonic vibrations by 70%.
Eco-Formulation:Cobalt-free friction material meets EU compliance.
Smart Integration:It is available for connection embedded IoT wear sensors transmit real-time thickness data.
Modular Design:Interchangeable for cross-compatibility with OEM systems.
Applications
- Electric hypercar regenerative braking systems
- Aircraft carrier arresting gear mechanisms
- Mining excavator emergency brakes
- Elevator fail-safe braking units
- Magnetic levitation (Maglev) train deceleration
Production Details
Manufacturing Process:Investment casting with zircon sand cores for internal cooling channels; post-cast cryogenic treatment enhances fatigue resistance.
Material: 310C40(G-X15CrNiSi25-20) high alloy steel.
Customization:Anti-lock braking system (ABS) compatibility.
Quality Control: Dynamometer simulations, and thermal imaging analysis.
Product Qualification
Certifications: TÜV SÜD Functional Safety, FAA TSO-C26, IRIS Rail Standard.
Production Strength:
Facility:33,350㎡ Industry 4.0 foundry with AI-driven casting lines.
20+ tribology engineers and aerospace braking specialists.
Global Clients: Trusted by Space Starship, Swiss rack railways, and Metro.
Delivery, Shipping & Service
Global Logistics: FOB, CIF DDP terms, Climate-controlled containers with moisture-absorbing silica gel.
Lead Time: 30–50 days (standard), expedited R&D batches in 14 days. Support: Finite element analysis (FEA) reports, installation torque specs, and on-track testing.
FAQ
Q: Are pads compatible with carbon-ceramic rotors?
A: Yes-the pad compatible with carton -ceramic rotors.
Q: What is the MOQ for aerospace-grade pads?
A: : MOQ starts at 25 units for pre-tested.
Q: Can pads be recycled?
A: Yes-closed-loop recycling recovers 95% of alloy content.
Latest News
Introducing "SmartBrake AI"-machine learning algorithms predicting pad wear with 98% accuracy! Partner with us for advanced technology, bulk discounts, and co-development. Decelerate into the future with our investment casting brake pads-where metallurgy meets motion control.
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